Custom Aluminum Extrusion With Heat Pipes Soldering Heatsinks

Custom Aluminum Extrusion With Heat Pipes Soldering Heatsinks

Introduction：
Aluminum extrusion heat sinks are an effective way to cool heat producing components in a cost-effective manner.Aluminum extrusion heat sinks can also be customized with embedded heat pipes, captive mounting hardware, and color anodizing. PT extrusion Heat Sinks Applications can be for LED, IGBT, and IC devices or a wide range of other packages for electronics.

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Product Introduction

Aluminum extrusion heat sinks are an effective way to cool heat producing components in a cost-effective manner.Aluminum extrusion heat sinks can also be customized with embedded heat pipes, captive mounting hardware, and color anodizing. PT extrusion Heat Sinks Applications can be for LED, IGBT, and IC devices or a wide range of other packages for electronics.

Aluminum extrusion heat sinks

Heat Sink Extrusion Process:

Heat Sink Extrusion Process

Design Parameter:

Machine tonnage	Diagonal Line limit	Fin Height/Fin Gap
600T	<120mm	24
880T	<130mm	24
1000T	<150mm	22
1500T	<180mm	22
1800T	<200mm	21
2500T	<230mm	21
2750T	<250mm	21
3000T	<320mm	20
3600T	<350mm	20
4000T	<400mm	20
6500T	<540mm	19
8000T	<700mm	16

Available heat sink process of Pioneer Thermal:

Main Process	Extrusion	Bonded Fins	Skived Fins	Snapped Fins	Folded Fins	Heat Pipes
Main Process	Cold Forging	Die Casting	FSW cold plate	Gun drill cold plate	Vacuum brazing cold plate	Vapor chamber

Finishing Processes	CNC machining	Drilling	Tapping	Stamping	Anodizing	Screen printing
Finishing Processes	Powder coating	Laser etching	Polishing	Electrophoresis	E-coating

Finishing Value Added	Embedded fans	Thermal Greases	Screws	Springs	Clips	Embedded heat pipes
	Phase change materials	Back plates	Gap filler pads	PEMs	Standoffs	Dielectric pads
	Compounds

Pioneer Thermal Quality Assurance:

Pioneer Thermal will do the quality control from incoming material to heat sink shipped, if customer find any defect parts when received the goods, we will send replacement or credit note.

Quality Inspection Tool of Pioneer Thermal:

Heat sink dimension
CMM	Projector

Heat sink performance
Salt Spray Tester	Pressure Tester	Clip Force Tester	Drop Tester	Helium Leakage Tester

Heat sink reliability
Wind Tunnel	On Line Thermal Tester	HP Qmax Tester	HP Delta T Tester	Thermal Shock	High Temperature Aging Chamber

Pioneer Thermal R&D:

Our seasoned professionals can model and critique the thermal implications of your design using Icepak, Flotherm, CFD, Solidworks, ProE, and AutoCAD. We can manage your thermal needs from the conceptual design stage, through prototypes and into production, which enable us to be your “one-stop” shop for quality thermal solutions, delivered on time and at competitive prices.

About Pioneer Thermal:

As a heat sink manufacturer in China, Pioneer Thermal is certified with ISO9001, ISO14001 and TS16949, and has a dedicated quality assurance department with full CMM capabilities. We are focused on providing advanced technology, superior customer service and outstanding value to our industry partners.

Pioneer Thermal has more than 18 years experience in heat sink design and manufacturing, our process includes CNC machining, cold forging heatsinks (also known as pin fin heat sink), cold plate heatsinks, die casting heatsinks, extrusion heatsinks, heatpipe assemblies, skived fin heatsinks, stacked fin heatsinks, folded fin heatsinks etc. If you need any heat sink service, please contact Pioneer Thermal.