Extruded Heat Sink
Extruded heat sink advantage:
extruded heat sinks has below advantage compared to other manufacturing methods:
Most cost effective
Best thermal performance for forced convection
Extruded from A6063 with high thermal conductivity (209 W/m-K)
Good for medium- to high-airflows
Good surface finish and appearance
Length can be customized without new tooling
Secondary operation are easy to achieve
Extruded Heat Sink Design Parameters
Machine tonnage | Diagonal Line limit | Fin Height/Fin Gap |
600T | <120mm | 24 |
880T | <130mm | 24 |
1000T | <150mm | 22 |
1500T | <180mm | 22 |
1800T | <200mm | 21 |
2500T | <230mm | 21 |
2750T | <250mm | 21 |
3000T | <320mm | 20 |
3600T | <350mm | 20 |
4000T | <400mm | 20 |
6500T | <540mm | 19 |
8000T | <700mm | 16 |
Available heat sink process of Pioneer Thermal:
Main Process | Extrusion | Bonded Fins | Skived Fins | Snapped Fins | Folded Fins | Heat Pipes |
Cold Forging | Die Casting | FSW cold plate | Gun drill cold plate | Vacuum brazing cold plate | Vapor chamber | |
Finishing Processes | CNC machining | Drilling | Tapping | Stamping | Anodizing | Screen printing |
Powder coating | Laser etching | Polishing | Electrophoresis | E-coating | ||
Finishing Value Added | Embedded fans | Thermal Greases | Screws | Springs | Clips | Embedded heat pipes |
Phase change materials | Back plates | Gap filler pads | PEMs | Standoffs | Dielectric pads | |
Compounds |
Pioneer Thermal Quality Assurance:
Inspection tool of Pioneer Thermal:
Heat sink dimension | |||||
CMM | Projector | ||||
Heat sink performance | |||||
Salt Spray Tester | Pressure Tester | Clip Force Tester | Drop Tester | Helium Leakage Tester | |
Heat sink reliability | |||||
Wind Tunnel | On Line Thermal Tester | HP Qmax Tester | HP Delta T Tester | Thermal Shock | High Temperature Aging Chamber |
Pioneer Thermal R&D:
Our seasoned professionals can model and critique the thermal implications of your design using CFD, Solidworks, ProE, and AutoCAD. We can manage your thermal needs from the conceptual design stage, through prototypes and into production, which enable us to be your “one-stop” shop for quality thermal solutions, delivered on time and at competitive prices.
About Pioneer Thermal:
As a heat sink manufacturer in China, Pioneer Thermal is certified with ISO9001, ISO14001 and TS16949, and has a dedicated quality assurance department with full CMM capabilities. We are focused on providing advanced technology, superior customer service and outstanding value to our industry partners.
Pioneer Thermal has more than 18 years experience in CNC machining, cold forging heatsinks, cold plate heatsinks, die casting heatsinks, extrusion heatsinks, heatpipe assemblies, skived fin heatsinks, stacked fin heatsinks, folded fin heatsinks etc. If you need any heat sink service, please contact Pioneer Thermal.